2 – 3 Time Working Life Than Manganese Hammers! No Breaks!!

Dual Hardness Alloy Steel Hammer By Qiming Casting

The hammers used in shredder lines represent a key factor in plant efficiency. With the development of the market for recycling and shredding of scrap metal, the scrap has evolved, and it is getting lighter as cars and other products have much more plastics and other softer materials, which prevents proper work hardening of manganese. The traditional high manganese steel hammers are becoming increasingly unsuitable for the market.

Qiming Casting has developed a new hammer series, Dual Hardness Alloy Steel Hammer, with the goal of extending the lifetime of these tools. Featuring a special alloy, the high-quality cast-steel hammers from the Qiming Casting ensure substantially enhanced economic efficiency and can be used in all types of shredder series.

The special alloy is harder on key areas and helps to keep the original shape of the hammer for longer. With the correct hammer profile for your rotor, the shredder will feed better since it grabs the material and pulls it in, resulting in a higher production rate over a longer period of the life of the hammer (it keeps the sweet spot longer). This alloy has a higher yield point than manganese (it deforms less); consequently, you can push its geometry and use a thicker hammer that will not jam in your rotor. This gives you a more powerful striking force and improves material breakage and non-ferrous recovery.

Alloy Hammers Hardness

Hardness Inspection Reports for Alloy Hammers

 

Heat Treatment No.MaterialPin Hole Area HardnessWork Area Hardness
20231016-01Alloy Steel375 HB578 HB
20231016-01Alloy Steel380 HB585 HB
20231016-01Alloy Steel376 HB588 HB
20231016-01Alloy Steel370 HB586 HB
20231017-01Alloy Steel378 HB590 HB
20231017-01Alloy Steel385 HB585 HB
20231017-01Alloy Steel377 HB580 HB
20231017-01Alloy Steel383 HB585 HB
Alloy Hammers Impact Test

Charpy Impact Testing For Alloy Hammers

V Notch
Room Temperature
V Notch
Temperature -40℃
Sample No.Test resultSample No.Test result
1-112.32-19.3
1-211.62-29.1
1-312.12-39.5
1-411.82-49.2
1-510.62-58.3
1-69.22-67.6
1-77.52-74.7
1-88.02-85.2
1-98.22-95.3
1-107.62-104.8
1-118.52-115.3
1-127.82-125.0
Alloy Hammers ULTRASONIC EXAMINATION

Alloy Hammers ULTRASONIC EXAMINATION

Report No.20231020-04Quantity:84 pcs
Name:Alloy hammersDWG.NO:SWMD-01
Model of Equipaent:3600SModel of probe:5P φ20
Couplant: Machine oilSurface states:rough
Sensitivity:φ3
Standard:EPS-6563 ASTM A609 Ⅱ Class
Conclusion:PASSED